The blend of the Internet of Things (IoT) and Industry 4.0 have significantly transformed the entire manufacturing sector. These technological advancements have advancements in core business processes and paved the way for automation. They will enable manufacturers to get accurate insights as well. Such kind of proactive foresight will define asset management strategies of the future. Data, digital technology, and Industry 4.0 solutions make it possible.
Following the trend of technically advancing differently in various sectors, automation in the manufacturing process is triggering the use of modern asset condition monitoring systems. Such tools have now become an integral part of industrial activities and contribute to improved productivity.
What’s more, the level of insight provided by data by an asset condition monitoring app enables its users to identify patterns, warning signs, and changes before they become a problem. Apart from this, data-driven asset monitoring tools can facilitate users to acquire actionable insights and enable accurate analysis of the entire process.
In this blog post, we will discuss with you in detail the significance and benefits of Industry 4.0 to monitor asset conditions more effectively.
Importance of Industry 4.0 Solutions in Asset Monitoring
Asset condition monitoring supports various tools to detect data regarding their performance status and health. Such data can be used to prevent unscheduled machine breakdowns and gain important insights. Apart from this, asset condition monitoring can assist project managers to eliminate the risk of failures and optimize machine performance in minimal efforts.
Including this, it can assist plant owners to minimize the need of scheduling frequent repairs which can significantly cut down overall maintenance costs over a period of time. What’s more. The integration of smart asset condition monitoring can facilitate you to boost the operability of the machines within your manufacturing unit.
In this methodology, condition data is ingested using IIoT technologies and analyzed for Predictive Maintenance purposes. However, Product Quality Control is not the only benefit of industry 4.0 solutions, there are a few more –
1. Data Generation Becomes Easier
Fetching essential operational data from a laser tool is critical while using the laser in the manufacturing process. Especially, when the data is visible only on the Human-machine Interface or HMI. However, HMI cannot be accessed easily if it is located on or between the product lines. Because it can cause disruptions in deeply connected laser lines.
To resolve this issue, manufacturers can use asset monitoring tools to generate different tickets to assign specific tasks to the machine operators. As a result, technicians can significantly increase production output and reduce machine downtimes to save more on costs.
2. Accurate Checking of Electrical Boxes
The expectation of insurance service providers from plant operators is the time checking and updating of the status of electrical boxes to prevent instances of fire. However, such checks are conducted manually which is a time-consuming and costly activity.
By using a robust solution for asset tracking, you can fetch and analyze the thermal data from the electrical box. Apart from this, you can visualize such data to set up a simplified alert and ticketing uses that alerts in case of any deviation among the industrial process.
What’s more, enhanced checking of electrical boxes can help the manufacturing admin to automate the entire safety control process. As a result, manufacturers can save their valuable time on checking and improving device safety.
3. Improvement In Drilling Laser Lines
Industrial plant owners can integrate condition monitoring in a Drilling Laser Line (DLL) on the shop floor. This highly automated and interconnected line consists of a laser handling process, materials handling process, a test station, and a flow test.
Other than this, DLL contains external metering equipment that mainly records a lot of measurement data values. One can service DLL as per their schedule or when during the times it can exceed pre-defined control limits. It displays the relevant data in an understandable way so that users can evaluate the amount of soiling. After that, the system evaluates that data to detect if there is a need for yearly servicing.
Smart techniques like condition monitoring for different assets provide immense benefits to manufacturers. Because of robust asset condition monitoring solutions, it has become easier for technicians to monitor the assets remotely. As a result, they can take necessary decisions in case of any interruptions. To avoid them before the situation gets out of control.
The industrial segment is significantly harnessing the potential of Industrial IoT and Industry 4.0 solutions to stay updated with every machine activity. Therefore, it becomes effortless for manufacturers and plant managers to reduce downtime occurrences to a significant extent. Asset condition monitoring technology that is blended with Industry 4.0 is enabling the plant owners to achieve the enhanced performance of the assets in minimal times.