Die-making machines are of massive importance in manufacturing industries. They are used to cut and give a material the desired shape or profile. The die-making machines vary in models since each is designed for a specific purpose. But irrespective of your model, there is one thing common in all these machines. They all require proper and timely maintenance. If you own a die making machine in California, you should ensure it receives routine maintenance to boost its longevity.
Surprisingly, maintaining it isn’t that difficult. The maintenance work can feel like a breeze if you have the right tools and professionals. And if it is left unattended for long, it can start affecting the output quality. It can also stop functioning before its expected lifespan comes to an end. But you don’t ideally have to worry about these if you follow some simple maintenance tips discussed in this article. After talking to various die-making machine experts, we’ve handpicked the best and most effective maintenance tips for you. So let’s quickly check the tips shared below.
Timely Cleaning of Machines
Every die-making machine has a chamber that keeps collecting slugs over time. If you don’t want your machine to affect the output, take enough time to clean the chambers routinely. The machine cylinders also require a thorough cleaning. If you have a die-making machine in California that handles a major portion of the work, you cannot let even the slightest debris accumulate in any part.
If you use this machine to give cardboard sheets or paper a particular shape, the plant fibers can get deposited in the machine hardware as the material moves from one station to another. The accumulated debris or fiber can slightly shift the angle or placement, negatively affecting the accuracy of the machine cut, folds, and creases. Hence if you want your die-making machine to keep delivering premium work, you’ve got to keep it clean inside out.
Routine Hardware Inspection
Maintaining a die-making machine can be arduous, especially when you don’t know what parts to inspect. After talking to various die-making machine experts, we’ve found a routine inspection of attached and loose machine parts can save you from significant equipment damage. While debris buildup is one factor that can affect the machine, other machine inspection areas also deserve your attention.
For example, if you have a die-making machine in California and want it to last years, start looking out for its snapped rubber components, loose wheels, dull burrs, worn-out belts, and other parts. If the machine is used too much, some components may have become loose or broken entirely. If these machine parts are not taken care of timely, they can adversely affect the output. Hiring die-making equipment technicians is one of the best ways to conduct a comprehensive hardware inspection. It can save time, ensuring the inspection is done perfectly.
Alignment, Re Calibration, & Troubleshooting
Maintaining a die-making machine also involves technical checks from time to time. For example, carrying out brief alignment tests on random days can give you a clear idea of whether the machine performs perfectly or requires maintenance. Some things you can do to keep your die-making machine well-maintained are leveling the platen, ensuring whether you’re using enough shims, checking the burr height, clearance ratio, die precision, guidepost, and creasing stations, settings, folding stations, etc.
The list can be seemingly long, but it is worth performing to keep the machine in an optimum working position. You can also consider running QA tasks to identify any recurring flaws. Routine checking of the instructions programmed into the machine, like the figures determining the depths of cuts, is also essential. While you don’t have to perform all these tasks at once, the early you do it, the better. If you feel it is a lot of work, looking for some die-making machine in California maintenance experts is the best option.
Pressure & Heat Checks
If you carefully notice, die-making machines heat up during operational hours. While heating up is not unusual or abnormal, reaching high temperatures surely is. You should make it a habit to record the pressure of your die-making machine to find the average pressure it reaches on regular days. Make a record of the peak temperature the machine reaches when operational. If you ever find the machine crossing this temperature, it may be because of an electrical or hardware problem.
Whenever you notice unusually high temperatures or pressures, it is recommended to call a professional technician that has experience dealing with the die-making machine model you own. Technicians know best how to deal with these irregularities and fix them. You can easily find a die-making machine in California technicians online to make your work easier.
Keep Your Die-Making Machine as Good as New
Die-making machines are of extreme importance in the manufacturing industry. They are expensive, but routine and proper maintenance can help business owners make the most of this equipment. Often owners aren’t aware of the best practices or guidelines that assist them with the maintenance work. To make things easier, we’ve shared above all the tips you should know to keep your die-making machine in good shape. Now that you know what points you need to check, hire the right technician for the maintenance job and explaining briefs would become much easier.
